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What are the key points of wire harness processing quality inspection

Date:2023-04-18 Reading:

In order to ensure the quality of the wire harnesses processed by the wire harness processing factory, it is required to pay attention to the following aspects in the online wire harness quality inspection:

1. Wire cutting: Check if the size of the wire meets the relevant requirements and if the model is correct. The incision must be neat, without scratching the wires, and the wires must not be dirty.

2. Grouping processing: Check if the trimming is neat and the size is correct. When trimming the grouping, the core line cannot be drawn.

3. Peeling: Check if the peeling opening is neat, the size of the peeling is correct, and do not damage the formation wire or core wire.

4. Peeling the endothelium: Check if the peeling opening is neat, if the peeling size is correct, if the core wire is damaged, and if the copper wire is broken; The insulation must not come off during the half stripping process.

5. Sleeve shrink tube: Carefully check if the model and size of the shrink tube are correct.

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6. Prepare soldering: Check if the temperature of the soldering furnace is correct; Before preparing for soldering, the core wire and copper wire should be organized and checked for any bending, branching, or folding.

7. Soldering: Check if the temperature of the soldering iron is correct or incorrect; Do not burn the insulation skin, the tin points should be smooth, without tin tips, and no false soldering or false soldering is allowed.

8. Terminal pressing: Check if the specifications of the terminals and wires are correct; Is there any tilting or lama opening when the terminal is pressed.

9. Terminal insertion: Check if the model of the terminal and connector is correct; Are there any deformation or damage to the terminals; Check if the terminals are inserted incorrectly, missed, or improperly.

10. Assembling the shell: Check the shell for scratches, incorrect installation, or burrs, missing components, and screws for oxidation, looseness, burrs, and discoloration. If the shell is directional, it must be assembled according to the requirements.


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